Interroll is now introducing a new version of its oil-free drum motor based on the new and improved Interroll Drum Motor Platform.

Already back in 2010 Interroll introduced the first oil-free drum motors. Since then, thousands of oil-free motors have been installed and are currently in use as a proven solution for many applications, in particular in the food industry. The oil-free drum motors now being introduced into the market are drum motors based on the new and improved Interroll Drum Motor Platform that has been on the market since 2017. Synchronous oil-free drum motors are by nature very efficient, which means fewer heat losses and a much higher power density, as opposed to asynchronous oil-free drum motors which are prone to overheating and power reduction and therefore a loss in torque.

Compared to standard drum motors, the oil-free motor’s performance is only minimally impacted by the different type of lubrication. Also, compared to a standard asynchronous motor, oil-free synchronous motors are stronger and better performing. But they require a frequency inverter and speed and torque are slightly reduced compared to a standard synchronous motor lubricated with oil. However, high-speed applications are still possible if the belt pull force is sufficient. This is also true for low-speed applications. Typical oil-free motor applications include transportation and packaging of lightweight goods such as candy, chocolate or pralines.

No leakage issues in sensitive production processes

Food manufacturers who have to comply with certain restrictions regarding food contamination benefit from this new option. Oil-free drum motors can be used for any application where the belt moves slowly (i.e., when the production process is in steps and accuracy is of paramount importance, like portioning and cutting for instance). When installed correctly, Interroll Drum Motors have no leakage issue. The oil-free drum motor makes the entire production flow safer as it eliminates any potential risk of oil contamination. It works well in cool temperatures, which are often a requirement in the food manufacturing sector. In certain industries such as fish processing, the European Hygienic Engineering and Design Group (EHEDG) recommends the use of oil-free motors.

Investment in Supply Chain Technologies to Increase Dramatically in 2019 as Hiring Qualified Workers Continues to Be Biggest Challenge

Investment in Supply Chain Technologies to Increase Dramatically in 2019 as Hiring Qualified Workers Continues to Be Biggest Challenge

MHI supply chain technologies

MHI presented the sixth in a series of MHI Annual Industry Reports developed in collaboration with Deloitte Consulting LLP at ProMat 2019.

Chicago, IL – MHI has released the sixth in a series of MHI Annual Industry Reports developed in collaboration with Deloitte Consulting LLP. The 2019 MHI Annual Industry Report, titled “Elevating Supply Chain Digital Consciousness” provides new insights into trends and technologies that are having a dramatic business impact on supply chains and the people who run them.

Eight out of ten survey respondents believe digital supply chains will be the predominant model within just five years. The survey results also suggest that investment in supply chain innovation is at a critical inflection point, with a trend of declining investment from 2015 to 2018 being more than countered by a 95% increase in projected spending for 2019.

  • 57% of respondents are planning new technology investments totaling more than $1 million over the next two years (up 10% over last year’s survey)
  • 34% plan to spend more than $5 million
  • 22% plan to spend more than $10 million.

Manufacturing and supply chain professionals are facing many challenges but, according to the report, the top one continues to be hiring qualified workers (65 percent).

This year’s report provides updates on the innovative technologies MHI predicted would have the most potential to transform supply chains. The report also covers the potential of these technologies to disrupt the industry as well as their adoption rates and common barriers to adoption. The eleven technologies covered in the report are:

  • Blockchain
  • Robotics and automation
  • Predictive analytics
  • Internet of Things
  • Artificial Intelligence
  • Driverless vehicles and drones
  • Wearable and mobile technology
  • Inventory and network optimization
  • Sensors and automatic identification
  • Cloud computing and storage
  • 3D printing

These eleven technologies work together to create next-generation supply chains that can meet these challenges because they are digital, on-demand and always-on.

“The pace of supply chain innovation over the six years of our survey is truly astounding, creating real and measurable competitive advantage for early adopters,” said George Prest, CEO of MHI. “With supply chain complexity showing no signs of slowing, the risk of inaction is only growing. Leading manufacturing and supply chain executives agree that technology is the key to future success.”

Potential to disrupt and create competitive advantage

The top technologies respondents say can be a source of either disruption or competitive advantage are:

  • Robotics and automation (64 percent)
  • Predictive analytics (59 percent)
  • Artificial Intelligence (55 percent)
  • The Internet-of-Things (IoT) (52 percent)
  • Driverless vehicles & drones (51 percent)

Adoption Rates

Cloud computing and storage has the highest current adoption rate (56%). Adoption is expected to grow to 79% over the next two years, and to 91% over the next five years.

Over the next five years, Predictive Analytics is expected to reach an 87 percent adoption rate, followed by IoT at 80 percent, Robotics and Automation at 72 percent, Artificial Intelligence at 55 percent and Driverless Vehicles and Drones at 51 percent.

Top Barriers to Adoption

The top three barriers to adoption of these technologies are:

  • Tackling the supply chain skills gap and workforce shortage (65%)
  • Customer Demands for lower prices (56%)
  • Customer demands for faster responses times (54%)

Supply Chain Talent Gap

A highly-skilled and increasingly digital supply chain workforce is needed to implement these technologies. This has been a theme in all six annual reports and the talent gap is growing as the adoption of these technologies increases.

The top critical skills needed to compete in the next-generation supply chain according to the survey and consistent with previous years; analytics/modeling/visualization (40%), strategic problem solving (37%) and general business acumen and cross-functional knowledge (31%).

Four Stages of Digital Adoption and the Supply Chain Digital Consciousness Index (DCI)

It is clear that data and technology will empower supply chains in the future, but it’s not a single technology-it will be a combination of the 11 highlighted in the survey.

The report defines a pyramid of digital adoption that has four technology stages, starting with the collection of data through digital connectivity, and then moving up the pyramid to generate increasing supply chain value and insights from that base data through automation, advanced analytics, and ultimately artificial intelligence.

The report includes a Supply Chain Digital Consciousness framework, developed by MHI and Deloitte, to help organizations assess their digital mindset and gauge their progress on the journey to becoming more digitally conscious.

The Supply Chain Digital Consciousness framework characterizes a supply chain on four levels of awareness – from dormant to elevated – and across five digital categories
The five digital categories span all dimensions of supply chains, from leadership, talent development and workplace culture, to technology and innovation adoption, to customer experience.

This framework can help companies understand their current level of digital adoption and then identify gaps and next steps to boost digital consciousness and supply chain performance.

Within this framework, the report includes an assessment tool companies can use to measure where they are on their digital adoption journey via a Supply Chain Digital Consciousness Index (DCI).

The Supply Chain DCI measures progress regarding the five digital categories:

  • Leadership
  • Innovation/Technology
  • Customer Engagement
  • Talent
  • Workplace Environment

The Supply Chain DCI quantifies the current level of supply chain digital consciousness, as well as measuring progress made toward the desired end-state. It helps firms determine the current state of their digital consciousness, determine and prioritize gaps in order to develop a comprehensive strategy for digital consciousness that meets their unique business goals.

“Leading companies are elevating their ‘supply chain digital consciousness’ to drive the kind of innovation that enables them to gain competitive advantage and thrive in today’s always-on economy,” said Prest.

The report also provides real-world case studies of digital supply chain technologies and recommendations for leaders for developing strategies to implement these innovations.
“As digital capability fuels customer expectations to unprecedented heights, NextGen supply chains must be proactive, predictive and prescriptive, with all of its links interconnected and synchronized to the same drum beat of consumer demand,” said Scott Sopher, principal, and leader of the global supply chain practice at Deloitte Consulting LLP.

“As the pace of supply chain innovation escalates, so does the price of inaction. Leaders will outpace their competitors faster than ever,” added Prest.

The findings in this report are based on survey responses from over 1,000 manufacturing and supply chain industry leaders from a wide range of industries. Sixty percent of respondents hold executive-level positions such as CEO, Vice President, General Manager, or Department Head. Participating companies range in size from small to large, with 59 percent reporting annual sales in excess of $100 million, and 10 percent reporting annual sales of $10 billion or more.

Download the complete report at mhi.org/publications/report.

Zebra Introduces Flagship MC9300 Mobile Computer Ideal for On-Demand Economy

Zebra Technologies Corporation, an innovator at the edge of the enterprise with solutions and partners that enable businesses to gain a performance edge, today announced the ultra-rugged Android™-based MC9300 mobile computerTC8300 touch computer and ATR7000 RTLS reader. As the next evolution of the MC9000 series, the world’s best-selling enterprise-class mobile computer, the MC9300 enables businesses to modernize their mobile solutions to keep up with the growing demands of e-commerce while shortening training time, improving fulfillment speed and accuracy and increasing productivity by as much as 10 percent compared to competing devices.

Designed to give a performance edge to those on the front lines of business in warehousesmanufacturinglogistics and back-of-store retail environments, the MC9300 is ideal for inventory management, receiving/put-away, returns processing, cross docking, quality control, parts tracking and price audit applications. Its advanced scanning technology can read direct part marks (DPM), dot peen and laser-etched barcodes and quickly capture 1D or 2D barcodes in virtually any condition and from three inches to as far as 70 feet, providing the flexibility to scan items in small bins or pallets on the uppermost warehouse racks. In addition, the MC9300’s PowerPrecision™+ 7000mAh battery delivers the most battery power in its class, maximizing worker efficiency and productivity by reducing downtime.

The MC9300 is Zebra’s most powerful handheld platform and the most rugged device in its class. It is also virtually water-, drop-, dust- and tumble-proof. For challenging cold-storage environments, one MC9300 model features a system of heaters and a freezer-rated battery for frost-free operations. A Class 1 Division 2 (C1D2) model for use in hazardous locations is also available.

“With more than 3.2 million MC9000 mobile computers sold since 2003, Zebra took its best-selling and most trusted enterprise-class mobile computer and made it better by providing businesses with an easy migration path from Windows to Android,” said Joe White, Vice President and General Manager, Enterprise Mobile Computing, Zebra Technologies. “We improved the ergonomics and added more than 20 new features to enhance application and accessory performance, user comfort, ease of use, ruggedness, data capture flexibility and device management.”

BUILDING ON THE HERITAGE OF THE MC9000 SERIES

The MC9300 has a familiar and well-recognized design, improved performance supported by the Android operating system (OS), physical keyboards and a full touch screen. The MC9300 mobile computer features a 4.3-inch touch screen protected by ultra-strong Gorilla Glass™ and a choice of six keypads offering flexibility to run a diverse set of business applications that leverage both input methods. The device includes the latest Qualcomm™ chipset that supports an extensible platform for application development and assures a minimum of two Android OS upgrades for a significantly lower total cost of ownership (TCO). It also has an optional front and back camera to capture highly detailed photos and videos to document proof of condition and proof of compliance.

As Microsoft prepares to end support for existing Windows® Embedded Handheld/CE 7 devices in 2020 and 2021 respectively, the MC9300 provides the best path to transition from legacy Windows OS to Android. The MC9300 also comes pre-loaded with a Terminal Emulation (TE) application designed to take advantage of the graphical capabilities of the device while easily supporting traditional “green screen” use for seamless migration and reduced deployment times.

The MC9300 is available with Zebra’s Mobility DNA™ suite of end-user applications, application development tools and utilities that transform Android into an enterprise-ready OS. This allows businesses to maximize the return on investment of their Zebra mobile devices by increasing worker productivity, simplifying management, strengthening security and reducing training and adoption time. With a Zebra OneCare® contract, businesses can leverage Zebra’s LifeGuard™ for Android software security solution that provides predictable security/patch updates that match enterprise hardware lifecycles, simplifies OS transitions and extends the life of mobile investments.

Based on Zebra’s commitment to sustainability, the rugged MC9300 was designed to maintain its reliability through longer component lifecycles, longer lasting batteries as well as its survivability, availability, and support over many years. With the objective to re-use rather than to replace, the MC9300 is backward-compatible with existing charging infrastructure via an adapter reducing electronic waste.

ALSO ANNOUNCING THE NEW TC8300 TOUCH COMPUTER AND ATR7000 RTLS READER

Leveraging the same innovative design and form factor as the TC8000 to reduce muscle effort and increase productivity, the TC8300 is optimized for picking and new augmented reality (AR)-based applications. It also uses the same Qualcomm chipset as the MC9300 for an extended lifecycle and is available with the Mobility DNA software suite and LifeGuard for Android support as well as DPM capabilities.

Designed for asset tracking applications in warehouses, manufacturing plants and other large indoor facilities, the new ATR7000 RTLS reader identifies and analyzes the coordinates of all passive RFID tags in its coverage area, providing real-time visibility into the pinpoint location of all tagged assets. With the ATR7000, businesses can see where inventory, forklifts, equipment and even workers are located, if they are on the move and in which direction they are moving helping improve workforce productivity and operational efficiency. The ATR7000 is easy to configure and install and covers up to double the area of competitive readers, effectively cutting the number of readers and hardware costs in half and making it ideal to cover everything from a single dock door to every inch of a warehouse or manufacturing plant.

KEY TAKEAWAYS

  • The new MC9300 is an evolution of the world’s best-selling enterprise-class mobile computer enabling businesses to modernize their mobile solutions to deliver on the growing demands of e-commerce while reducing training, improving fulfillment accuracy and increasing productivity by 10 percent compared to competitive devices.
  • The MC9300 provides the best path to transition from legacy Windows OS to Android offering the Mobility DNA software suite, LifeGuard for Android for extended security support and a pre-loaded TE app to support “green screen” apps for seamless migration and reduced deployment times.
  • Zebra also announced the new TC8300 touch computer and ATR7000 RTLS reader providing companies with a performance edge through improved worker productivity and increased real-time visibility into business operations in industrial environments.

 

Adrian’s Safety Solutions Adds Modular Pallet Rack Safety Netting to the Innovative Pallet Rack Safety Line

Adrian pallet rack netting

KNOXVILLE, Tenn.  – Adrian’s Safety Solutions is pleased to announce the launch of their new Modular Pallet Rack Safety Netting. The latest addition to their pallet rack safety line is designed for walkway and work area product fall protection. The modular design allows for overlapping or tiling, so any space can be easily protected right out of the box.

Modular Safety Netting keeps loose items or cartons from falling into a workspace or aisleway. Like all Pallet Rack Safety products from Adrian’s Safety Solutions, the Modular Safety Netting is designed to be installed easily and quickly without retrofitting, tools, or long periods of downtime needed for complicated installation. This new industrial netting will be manufactured with the same premium hardware connectors that Adrian’s uses in their existing no-tools-needed products including the Rack Safety Strap and Rack Safety Net. In addition, optional carabiner hardware assemblies are available for even more protection, depending on your application.

“We are really excited to bring the new Modular Safety Netting to market,” says Steve Dew, President of Adrian’s Safety Solutions. “Initial reactions from our material handling partners have been overwhelmingly positive, with most saying that this product is an impressive and simple solution to offer to warehouse users who have items that could fall into an area where people could be working or walking.”

About Adrian’s Safety Solutions

Headquartered in Knoxville, Tenn., Adrian’s Safety Solutions is a division of Adrian’s, Inc. Its mission is to make the workplace safer by engineering affordable solutions that center on safety and simplicity of use, always with the end user in mind. For more information about Adrian’s Safety Solutions, visit www.adrianssafetysolutions.com.

Steel King Highlights SK2000® Closed Tube Roll-Form Pallet Rack Systems at ProMat 2019

Steel King SK2000 racking

Steel King Industries, Inc., a leading manufacturer of material handling products and systems for improving operational efficiency, will be highlighting its SK2000 closed tube roll-form rack systems at ProMat 2019, to be held April 8-11, 2019 at McCormick Place, Chicago, Illinois. Visit Booth # S2434 to talk with experts about the SK2000 product line, which offers the strength and durability to provide the framework for multi-level pick module/distribution centers. The SK2000 line is ideal for a wide range of warehouse applications and markets, including food and beverage, retail, agriculture, and automotive.

Steel King works with customers to analyze their unique pallet racking needs and customize each SK2000 rack system configuration to meet operational goals. In addition to providing the rack system, Steel King offers engineering services to ensure the system works with conveyor and robotic systems.

Featuring a fully welded tubular upright, the SK2000 racks on display offer superior impact resistance over open-back style uprights. Use of roll-form steel makes the SK2000 cost-effective for small storage applications. The strength of the SK2000’s closed tube beams and upright rack frames make each rack system safer and more functional. Independent engineering tests have confirmed that SK2000 pallet racking has 250 percent greater frontal impact strength, 68 percent greater side impact resistance, and 44 times greater torsional strength (resistance to twisting) than the open-back column style.

SK2000 columns have a unique 90 degree bend and no corner holes. The SK2000 is a boltless rack system with teardrop connections and auto-engaging safety locks, so it can be assembled without tools. Easy, boltless assembly of the system enables more flexibility for any future adjustments. Columns are available in multiple sizes and thicknesses according to application needs. The system’s braces and step beams are made from the same high strength closed tubing as the columns and are available in many profiles and lengths. Bracing is secured with full fillet weld, which in many cases is four times more weld than competing rack systems.

Steel King also offers additional safety and durability accessories for the SK2000 rack systems, including factory-installed column core inserts that can stand up to demanding applications with frequent forklift loading and unloading.

For more information about Steel King and the SK2000 closed-tube roll form rack system, visit: https://www.steelking.com/products/pallet-rack-boltless-closed-tube/.

Steel King Announces Durable, Engineered Drive-In Pallet Rack Systems

Allows users to store up to 75% more pallets than with selective pallet racking

Drive in racking, Steel King

Steel King Industries, Inc., a leading manufacturer of material handling products and systems for improving operational efficiency, announces the availability of its Drive-In Rack Systems. Drive-In and Drive-Through Racking delivers cost-effective storage in high-density storage applications.

Requiring fewer aisles and providing better cube utilization than selective racks, drive-in and drive-thru racking allows users to store up to 75% more pallets than with selective racking. Forklifts drive directly into the rack, allowing storage of two or more pallets deep. Flared drive-in support rails helps forklift drivers enter the pallet rack by guiding the pallet into the bay. A Drive-In pallet rack system uses the same entry and exit point for each storage bay, providing last in, first out (LIFO) access. A Drive-Thru pallet rack system is loaded on one side and unloaded from the other for first in, first out flow (FIFO).

Drive in racking, Steel King

Because they are often used in high turnover areas and operated in close proximity to forklift traffic, drive-in, and drive-thru racks are subject to greater wear and tear than other rack structures. Steel King’s drive-in rack system is engineered and manufactured to better stand up to this wear, making it the market leader among drive-in racking systems.

Steel King’s drive-in racking features unlimited storage depth and is ideal for high-traffic and cooler/freezer installations. Additionally, Steel King offers an optional offset leg design for easier handling of pallets. The welded frame construction delivers high rigidity and strength, while other optional features, like protective railings and seismic-safe designs, deliver even greater safety and stability in demanding applications.

Advantages:

  • Maximum pallet storage
  • Virtually unlimited depth of storage
  • Limited aisles, resulting in more efficient use of space
  • Load rails constructed of durable structural angle steel
  • Flared rail entry ends allow easy bay access
  • Space saver, low-profile arms
  • Custom-designed for your pallets & forklifts
  • Cost-effective storage strategy
  • Welded aisle-side load arms and rail stops

For more information about Steel King and Drive-In Rack Systems, visit https://www.steelking.com/products/drive-in-drive-through-rack/

Walk This Way: Pedestrian Safety In Forklift Operations

Forklift warning lights

Every year, more than 68,400 forklift accidents take place in the United States. Far too many of them injure pedestrians. The National Institute for Occupational Safety and Health (NIOSH) report reveals that nearly 20 percent of all forklift accidents involve pedestrians being struck by the forklifts. With proper awareness and pedestrian safety training, the rate of accidents can be significantly reduced.

Having formal forklift training is an OSHA requirement. While OSHA does not specially address forklift pedestrian training, the OSHA General Duty Clause instructs companies to take all the precautionary steps to protect all employees. This includes ensuring that workers who are exposed to forklifts and lift trucks in operation receive the instruction necessary to preserve their safety on the job.

Very often, warehouse managers do not realize the significance of training pedestrians exposed to any kind of lifting operation. When the pedestrian is ignorant of basic safety precautions around lift trucks, the chances of an accident involving the forklift and pedestrian increase.

Common Forklift/Pedestrian Accident Situations

Following are two common situations accidents involving pedestrians and forklifts take place:
Pedestrian Came Too Close To Lift Trucks  There is no way a collision involving a pedestrian can take place if the pedestrian does not come within close proximity of a forklift. Maintaining at least a 4-foot safety zone is highly recommended when the forklift is running. This precaution can lessen the risk of the lift truck driving over the pedestrian’s foot.

But the actual safety zone can be much longer than just 4 feet. In the employee or pedestrian awareness programs, companies should let the pedestrians know that the back end of lift trucks can swing very quickly to the side. Normally, forklifts that come with elevated forks necessitate proportionately higher safety clearance. The horizontal length of a load is another important consideration. A long load like a 20-foot long lumber package will need a proper safety clearance especially when the lift truck turns.
Pedestrian Did Not Notice The Lift Truck In Operation  In many cases, pedestrians don’t see the lift truck in operation. Blind corners and varying degrees of intersections can be reasons for not seeing the lift truck. So, pedestrians should be aware of those to be safe from accidents. Pedestrians may not hear the lift truck in operation as different power sources of forklifts determine the sound generated in operation. For instance, electric battery powered lift trucks can be very quiet, the internal combustion lift trucks can be very loud. So, if not well-aware of different sounds generated by different forklifts, a pedestrian might equate a lack of noise with the absence of a lift truck in operation.

Ways To Increase Pedestrian Safety In Forklift Operations

The frequency of forklift accidents involving pedestrians can be significantly reduced by providing awareness training, using the right safety equipment and better traffic management.

Training and Awareness for Pedestrians  Proper pedestrian awareness and training should not take much time and effort. First of all, pedestrians need to be aware of the fact that lift trucks can suddenly appear around blind corners. The training can work as a reminder to the pedestrian to stop, listen and look carefully when working or staying around the blind corners. Pedestrians should always expect the sudden appearance of a lift truck.

Before crossing a forklift’s path, a pedestrian must maintain eye contact with the forklift driver. When the eye contact is not possible or difficult like when crossing the path behind the forklift, giving the driver a verbal alert is mandatory. Alertness and communication are crucial. When crossing behind a forklift that may back up, be sure to make verbal communication with the operator before crossing, or to wait at a safe distance until it has finished backing up.

Other important safety rules that need to be included in pedestrian training and awareness programs include never riding on a forklift truck unless the vehicle is specially designed to accommodate a passenger, keeping clear of a forklift and loading swing radius. Never walk under a load.

Traffic Management  Safety professionals recommend the creation of separate routes for pedestrians made easily noticeable through painted lines and signage. Having physical barriers to keep forklifts from entering pedestrian-only routes can be a very effective solution. If having physical barriers is difficult or not possible, avoiding forklift use in areas with high levels of pedestrian activity can be a good solution. Having and maintaining safety rules for both pedestrians and lift trucks are very important.

Safety Equipment  Safety best practices dictate that pedestrians should wear a highly visible vest step for improving visibility. Having and using forklift truck horns, adding warning lights, or travel alarms are good measures as well. The use of convex mirrors at intersections can improve pedestrian safety by providing the pedestrians with better chances of seeing the forklifts in operation.

Conclusion

While the training of forklift operators is mandatory, facility operators are also required to protect the safety of pedestrians who traverse in proximity to material handling equipment. Take care to consider the safety of pedestrians who might not be obvious such as sales, maintenance or clerical personnel, supplier representatives or contractors working at the site.

Note: The information provided above is intended only to provide general guidance. For specific regulatory requirements in your jurisdiction, please contact a local safety professional or appropriate compliance professional. 

How Temperature Affects Workplace Productivity Infographic


Provided by Go Fan Yourself

Speedrack West Announces the Release of Rack Safety: How-to Inspect Your Pallet Rack

Speedrack West has published a comprehensive infographic entitled “Rack Safety: How-to Inspect Your Pallet Rack” to provide information on a basic understanding of pallet rack safety.

With this infographic, Speedrack West informs people on many aspects of pallet rack safety. To accurately educate people on pallet rack safety, the infographic covers information on beams, frames, anchors, permits, seismic calculations, and employee training.

Pallet rack shelving has specific safety requirements that should not be taken lightly. Each shelf should have a capacity label to indicate the maximum load per level, and beams should be connected to frames by at least 3 pins. Warehouse rack over 5’9” must have a permit for installation and usage, and the permit must include seismic calculations specific to the geographical area.

Training employees on how to correctly use pallet rack shelving is critical to maintaining a safe warehouse. Employee training should include forklift driving, loading and unloading pallet racks, signs of pallet rack damage, weight capacities, and the dangers of overloading.

“Pallet racking is an excellent way to increase the efficiency of any warehouse, but it is important that proper safety requirements are met,” said Speedrack West Vice President Chris Jones. “By taking the time to correctly install pallet rack and train employees on proper usage, you can safely and efficiently increase your warehouse storage space.”

Tullibardine Distillery: Excellent Build Quality and Promise of Reliability made Crown the Single Choice

keg and barrel attachment

Application

Located in the Scottish Highlands, the Tullibardine Highland Scotch Malt Whisky distillery produces, ships and sells globally over three million liters of acclaimed whiskey per year. It is one of the few distilleries in Scotland to distill, mature and bottle all on one site. Operating in warehousing and storage areas where whiskey vapor emissions can be present, it was essential that any material handling equipment operating at the facility could be easily adapted with fire protection systems which provide audible and visual warnings of potential fire hazards.

Challenge

A varied range of indoor and outdoor handling tasks, plus working in confined and sometimes hazardous conditions called for a versatile choice of handling equipment to ensure optimum productivity while keeping costs under control. As whiskey is slowly maturing, roughly two percent evaporates through the wooden cask and into the atmosphere. And above all, the equipment had to be dependable day-in, day-out across all areas of the distillery, from incoming products and raw materials, specialist storage requirements, right through to despatch of the finished product worldwide.

Solution

The key factor in awarding Crown Lift Trucks the contract to supply Tullibardine with material handling equipment was its ability to meet the specialist requirements of a whiskey distillery – in particular where barrel-handling applications were concerned. The Tullibardine fleet includes Crown’s C-5 Series gas forklift which performs multiple tasks throughout the site. It is fitted with a specialist rotating barrel clamp, providing smooth, precise handling and ease of operation to ensure operator productivity is maximized. Featuring Crown’s low-emission 2.4-liter industrial engine, a robust hydrodynamic transaxle and dual radiator cooling system, the C-5 Series delivers extended service intervals and reduced costs.

Compact dimensions make Crown’s SC Series three-wheel electric forklift perfectly suited to indoor applications where space is at a premium. With a near zero-turn radius and outstanding visibility, operators can accurately position the SC Series in even the tightest aisles. In the confines of the Tullibardine bonded warehouse, its nimble gait and precise controllability come into their own. Fitted with a tilting cask-kicker attachment, the SC Series affords the operator maximum control while lifting the cask to the correct height before tilting and accurately rolling it into position in the storage racks.

From an operational point of view, this vapor in the air can potentially be a hazard. The Crown trucks are fitted with a system which can shut down the truck if vapor levels rise above a pre-set limit, preventing it from being the source of ignition for an explosion.

Results

  • Tullibardine benefits from extended service intervals and reduced costs with Crown’s versatile C-5 Series LPG-powered forklift, which features a robust hydrodynamic transaxle and dual radiator cooling system.
  • Operators are well cared for with Crown’s Intrinsic Stability System™ which proactively ensures optimal safety and performance – and their acceptance of the trucks has been excellent.
  • The operator’s cabin provides excellent visibility. Hydraulic levers with tactile feedback ensure the interchangeable rotating barrel clamp can be positioned with absolute precision, allowing safe and secure handling of potentially awkward loads.

“We ship our products all over the world, so it was vitally important that our material handling fleet was going to be reliable,” concludes John Torrence, Distillery Manager, Tullibardine Distillery. “From the start, I was impressed with the quality of the Crown product. We have an excellent working relationship, and the trucks are living up to their reputation.”